Adil Khan 10 months ago
AdiKhanOfficial #FYP Ideas

PLC and IOT Based Monitoring and Controlling of Power Transformer

Pakistan is currently facing huge hurdles to maintain round the clock supply of electric power in the major areas. This makes it more annoying when a shortfall increases by the failure of the power transmissions and even this increases more in summer season when due to overload and high level enviro

Project Title

PLC and IOT Based Monitoring and Controlling of Power Transformer

Project Area of Specialization

Electrical/Electronic Engineering

Project Summary

Pakistan is currently facing huge hurdles to maintain round the clock supply of electric power in the major areas. This makes it more annoying when a shortfall increases by the failure of the power transmissions and even this increases more in summer season when due to overload and high level environmental effects of heat power transformers failure rate increases numerously. In this article a protection scheme is proposed which can successfully protect the transformer and mitigate the risk of enormous destruction caused by the transformer explosion, protecting major and expensive power system equipment and human life.

Project Objectives

Control the operation of power transformer using IOT and PLC.
To monitor the various parameters like temperature regulation over load over limit vibration.

Project Implementation Method

The power transformer to be protected is connected to the main AC supply and delivered power (P=IV) to the output terminal. The power transformer primary and secondary currents are measured by the current transformers.
Magnetic contactors are used before selector switches to prevent phase disturbances.
The main aim is to develop a methodology useful for power transformer protection and detect problems before exceeding the preset value.
The transformers are connected to the primary and secondary side of the step-down transformer and are used to reduce the currents to a measurable value that can be measured by Amperes, Temperature, Oil level and vibration.
Acting is used for monitoring and controlling the working activities of the protection zone and display values of temperature, current, oil level and vibration sensed on the transformer. The overload relay is to protect the load and to adjust delay time for our system.
Whenever extra load or an internal fault occurs in the transformer the currents seen by the CT and sensors which are connected to the Transformers and Controlled by PLC and MCU Microcontroller by which we can display our output data on LCD screen and Mobile Apps.

Benefits of the Project

Useful for power transformer protection and detect problems before exceeding the preset value monitoring and controlling the working activities of the protection zone and display values of temperature,current, oil level and vibration sensed on the transformer.

Technical Details of Final Deliverable

This final hardware will consist of a Transformer, which is the main component to be protected, along with that different sensors including temperature sensor, vibration sensor, ultrasonic sensor, current sensor, and voltage sensor are used to monitor the condition of Transformer. An ESP32 32-bit controller is used to control the whole operation of the Transformer with the help of PLC. ESP32 takes the data from sensors and sends it to the webpage through the internet for monitoring and control purposes.

Final Deliverable of the Project

HW/SW integrated system

Core Industry

Energy

Other Industries

Core Technology

Internet of Things (IoT)

Other Technologies

Sustainable Development Goals

Industry, Innovation and Infrastructure

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Power Transformer Equipment140004000
CT Equipment35001500
Magnetic contactor Equipment112001200
Mitsubishi plc xinje Equipment11800018000
Esp32 Equipment120002000
12c module Equipment1800800
Buck convertor Equipment1400400
Pc817 photo coupler Equipment15050
Ultrasonic sensor Equipment1250250
Ds18B20 temperature sensor Equipment1400400
Exhaust fan 220v + connecting wires Miscellaneous 110001000
Spst switches Equipment4150600
Lcd Equipment1300300
PVC casing Equipment130003000
Load identification Leds Equipment3200600
Total in (Rs) 34100
If you need this project, please contact me on contact@adikhanofficial.com
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