Assistive devices for disabled people are produced using a traditional manufacturing technique known as injection molding. Excessive time consumption, high cost, and lower customization (as the parts produced are of standard sizes) in the devices are some of the core issues which are associated
Design of Customized assistive part for disable people for Additive Manufacturing application
Assistive devices for disabled people are produced using a traditional manufacturing technique known as injection molding. Excessive time consumption, high cost, and lower customization (as the parts produced are of standard sizes) in the devices are some of the core issues which are associated with these processes. As the AM technology is evolving at a high pace, so according to the need these issues must be sorted out by introducing overall improvement in manufacturing techniques and technology used to produce assistive devices to decrease the production time, its overall cost and increase the customization level in the manufacturing of assistive devices. Our project emphasizes the design and fabrication of customized assistive parts for disabled people while using the 3D printing fused deposition modeling technique, which is rarely been used for the production of assistive devices.
The project will be executed in the following main steps:
1) Study context
2) Literature review
3) Problem identification
4) Project planning
5) Industry visit
6) Product selection
7) Data collection
8) Data validation
9) Design for Additive manufacturing
10) Material selection
11) Experimental setup
12) Part Fabrication

Benefits of the project:
1) Transition from traditional manufacturing to Additive manufacturing ( Industry 4.0).
2) Low cost and manufacturing time.
3) High level of customization and personalization.
4) Eco-friendly manufacturing and sustainability
5) Lean and agile manufacturing.
6) Practical contribution towards disabled community.
7) Way for the implementation of small and medium enterprises SMEs.
8) Contribution towards the paraplegic center
9) New platform for manufacturing industries.
The aim of the project is to design and fabricate customized assistive parts i.e. Elbow crutches, using 3D printing technology. This process includes
1) Material selection i.e PLA
2) Fabrication of prototypes
3) Testing
4) Fabrication of Final product.
The fabricated parts will then be contributed to the disabled community and the paraplegic center.
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| PLA material | Equipment | 4 | 10000 | 40000 |
| Prototypes fabrication | Equipment | 6 | 3000 | 18000 |
| Tests on prototypes | Equipment | 4 | 2500 | 10000 |
| Documentations and printings | Miscellaneous | 10 | 250 | 2500 |
| Stationaries | Miscellaneous | 5 | 200 | 1000 |
| Labor and overheads | Miscellaneous | 2 | 2000 | 4000 |
| Transportations | Miscellaneous | 4 | 500 | 2000 |
| Total in (Rs) | 77500 |
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