Three D printed Ear EEG Electrode design and its implementation

EEG is a method for non-invasive recording of skin potentials, which represents aggregated electrical activity in the brain from populations of temporally synchronized and spatially aligned neurons. The main clinical applications of EEG include sleep monitoring, screening of auditory nerve, epilepsy

2025-06-28 16:36:21 - Adil Khan

Project Title

Three D printed Ear EEG Electrode design and its implementation

Project Area of Specialization Wearables and ImplantableProject Summary

EEG is a method for non-invasive recording of skin potentials, which represents aggregated electrical activity in the brain from populations of temporally synchronized and spatially aligned neurons. The main clinical applications of EEG include sleep monitoring, screening of auditory nerve, epilepsy and determination of brain death etc. Electroencephalography (EEG) can be measured in real-life using wearable EEG equipment. Current wearable EEG devices are typically based on scalp electrodes, causing the devices to be visible and often uncomfortable to wear for long term recordings. Ear EEG is a method where EEG is recorded from electrodes placed in the ear. This project is based upon the designing of 3D printed Ear EEG electrode through 3D modeling and the purpose of the project is to record EEG signals which are acquired from electrodes placed on ear piece and to campare the normal EEG electrode signal from hospital with the designed one.  The Ear EEG supports non invasive long term recordings of  EEG in real life in a discreet way. Ear EEG addresses the practical challenges of non invasive and robust EEG acquisition in real life environments. The shape of Ear EEG devices is similar to the earpieces used for hearing aids and provides a discreet and comfortable way of recording EEG. Thus, a wearable EEG device, based on ear EEG, could be used formonitoring of EEG for several days. The Ear EEG has been validated through laboratory studies of event related EEG potentials. However, the vision is also to use the Ear EEG for real life acquisition of spontaneous EEG. The Ear EEG could most likely be utilized for the majority of the clinical and research applications.

Project Objectives Project Implementation Method

Firstly the C.T scan of the ear canal has been taken in order to identify the dimensions of the inner ear.Through these dimensions we analyzed the width and height of the internal ear.

Then the electrode and ear piece design is manufactured by using software. The shape of the ear EEG devices is similar to the ear pieces used for hearing aids and provides a discreet and comfortable way of recording EEG. Earpieces for the study will be designed with a flexible joint between the ear-canal and the concha part of the earpiece. This enabled the ear-canal and concha part of the earpiece to move independently, facilitating less motion of the electrodes during movements.

The diameters of the electrode should be accurate to the size which is needed for pick up the signals through ear canal. Then after designing the structure of electrode and ear piece,3D printing will be performed. As such, the electrodes can be manufactured very inexpensively and on the spot, giving much easier access to dry EEG technology as well as does not require much time as compared to other techniques like moulding etc.

Aftre that the electrodes will be coated with a suitable conductive material for making it a dry contact ear EEG electrodes and it does not require any conductive gel in order to pick the brain signals. After this we will insert the electrodes into an earpiece that will cover the outer ear. The ear piece contains several holes to place electrodes in it.After detecting the signals through electrodes the signals then moved to the EEG machine and can be visualized. Then, comparison of signal between normal EEG electrode signal and an ear EEG electrode signal will be done.

3D printing of Ear EEG electrodes represents an authentic breakthrough for the development of dry medical electrodes. In fact, it allows a fast and low cost production of high precision. The proposed dry electrodes can reveal to be suitable and valid  for EEG recording and facilitating a growing interest in wearable EEG that can be used out of the lab for a wide range of applications. This project presents our work on the use of 3D printing to rapidly manufacture EEG electrodes. As a new and readily available manufacturing approach, our method provides a way for individual researchers to make their own electrodes in an easy and accessible way in order to detect the brain signals.

Three D printed Ear EEG Electrode design and its implementation _1582916344.pngThree D printed Ear EEG Electrode design and its implementation _1582916345.png

Benefits of the Project

 At the conclusion, the ear-EEG recording device based on generic earpieces meets key patient needs (discreet, unobstrusive, user-friendly, robust) and that is low-cost and suitable for off-the-shelf use; thus promising great advantages for healthcare applications.

Technical Details of Final Deliverable Final Deliverable of the Project Hardware SystemType of Industry Health Technologies Wearables and ImplantablesSustainable Development Goals Good Health and Well-Being for PeopleRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 78000
CT scan report Miscellaneous 11000010000
3D earpiece Equipment5600030000
Designed electrodes Equipment4060024000
Metallic coating on electrodes Equipment4035014000

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