Pilot Scale Production of Soil conditioner through Biochemical treatment of Foodwaste
A pre commercial pilot scale plant (stainless steel body) is designed and mechanically fabricated for the production of bio fertilizer. The raw material "food waste" is collected, milled, pretreated thermally and then digested under anaerobic conditions. The end products of the proces
Project Title
Pilot Scale Production of Soil conditioner through Biochemical treatment of Foodwaste
Project Area of Specialization
Project Summary
A pre commercial pilot scale plant (stainless steel body) is designed and mechanically fabricated for the production of bio fertilizer. The raw material "food waste" is collected, milled, pretreated thermally and then digested under anaerobic conditions. The end products of the process are bio-fertilizer and biogas. The bio-fertilizer samples are collected from the plant and are mixed with chemical or mineral fertilizers enhancing its potency for commercial use.
Project Objectives
1. To fabricate a machinery for the manufacturing process
2. To manufacture a soil conditioner through hybrid fertilizers (mixture of organic & mineral fertilizers)
Project Implementation Method
1. Selection of the manufacturing process for the plant
2. Designing of the vessels for the plant
3. Fabrication of the vessels
4. Assembling of the parts into a final plant
5. Precheck of the plant
6. Collection of organic waste
7. Size Reduction of collected waste
8. Processing of waste
9. Sample product evaluation
Benefits of the Project
* Cut down land filling and GHG emissions
* Effective and cheap fertilizers boosting agro economy
* A green solution for energy management
Technical Details of Final Deliverable
We aim to deliver an agro economical solution to the farmers fueling crop production through cheap hybrid fertilizers. The final product would consist of nutrients based on organic sources and inorganic mineral sources needed as soil amendements. Ultimately, this would reduce consumption of chemical fertilizers promoting soil's health.
Final Deliverable of the Project
Core Industry
Other Industries
Core Technology
Other Technologies
Sustainable Development Goals
Required Resources
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Stainless Steel Vessels | Equipment | 3 | 8500 | 25500 |
| Motor | Equipment | 1 | 7450 | 7450 |
| Ball valve (2 inches) | Equipment | 2 | 2000 | 4000 |
| Ball valve (1/2 inches) | Equipment | 2 | 600 | 1200 |
| Heating Rods | Equipment | 2 | 3750 | 7500 |
| Pressure Gauges | Equipment | 2 | 800 | 1600 |
| Temperature Gauges | Equipment | 2 | 850 | 1700 |
| Iron stand, piping, fittings | Equipment | 1 | 20000 | 20000 |
| Labor charges | Miscellaneous | 1 | 10000 | 10000 |
| Total in (Rs) | 78950 |
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