Electrical machinery such as generator, motor and turbines are more important components of the industry so an uninterrupted in machine operations can cause to increase financial and production of the factory we have thought to implement a system to monitor the health of Electrical machines by sensi
GSM Based Health monitoring system for Electrical machines
Electrical machinery such as generator, motor and turbines are more important components of the industry so an uninterrupted in machine operations can cause to increase financial and production of the factory we have thought to implement a system to monitor the health of Electrical machines by sensing the current, voltage, temperature and vibrations the machine. And send the signal to owner though GSM. And can be controlled by cell phone.
This project is intended to inspect the health of the electrical machines. Condition monitoring and fault detection in electrical machines are usually regarded as the methods to predict the failure before time so that timely repair and maintenance has been performed to save the machine and keep the production running. To monitor the electrical machines, one has to focus on the different types of faults that normally occur in these machines. It can save a worker or Officer time. This circuit automatically sends data to the mobile with GSM.
Hardware
•The circuit is analyzed properly with all its module ratings theoretically.
•The main components of the circuit are
oA microcontroller
oCurrent sensor
oVibration sensor
oTemperature sensor
Voltage sensor
oGSM
oLCD display.
•The microcontroller will be connected with the vibration sensor, current sensor and Thermocouple.
•The microcontroller will take analog data from these sensors and send this data on GSM.
•The display will show the status of the sensors.
•In addition to that, the Wi-Fi module is connected to the circuit.
ØSoftware
•This project will also be implemented in Proteus software to check for different problems related to the project.
PROJECT SCOPE
This project is very useful because condition monitoring and fault detection in electrical machines are usually regarded as the methods to predict the failure before time so that timely repair and maintenance has been performed to save the machine and keep the production running. Even a good motor with normal load and lubricated properly can fail just because of material fatigue after running for a certain period of time.
A power supply is connected to the machines and machines are connected through sensor with microcontroller and then to Modify it
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Microcontroller | Equipment | 1 | 10000 | 10000 |
| LCD display | Equipment | 1 | 5000 | 5000 |
| Voltage sensors | Equipment | 1 | 2500 | 2500 |
| Thermocouple | Equipment | 1 | 2500 | 2500 |
| Relay | Equipment | 2 | 300 | 600 |
| Ac Fans | Equipment | 3 | 700 | 2100 |
| Dc fan | Equipment | 3 | 400 | 1200 |
| Ac light | Equipment | 5 | 50 | 250 |
| GSM module | Equipment | 1 | 5000 | 5000 |
| Electrical machines | Equipment | 2 | 7000 | 14000 |
| Accelerometer | Equipment | 1 | 2000 | 2000 |
| Current sensor | Equipment | 1 | 2000 | 2000 |
| Other cost | Miscellaneous | 1 | 10000 | 10000 |
| Final thesis writing | Equipment | 1 | 5000 | 5000 |
| Total in (Rs) | 62150 |
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