ups self transformer winding machine

This project is based on the development of Automatic UPS transformer winding machines.It is used to wind the coils for transformer. To wind a coil using manual coil winding machine will be inconvenient and waste of time. Various Automated coil winding machines are available in the ma

Project Title

ups self transformer winding machine

Project Area of Specialization

Robotics

Project Summary

This project is based on the development of Automatic UPS transformer winding machines.It is used to wind the coils for transformer. To wind a coil using manual coil winding machine will be inconvenient and waste of time. Various Automated coil winding machines are available in the market to overcome the drawbacks present in manual winding machine. The machines present in the market are bulky, complicated and costly. So, in this project these drawbacks of automated machine are overcome. Therefore, fabrication of coil winding machine will be done in this project which is controlled by two stepper motor using Arduino program. This machine is inexpensive, easy to operate and build in a small scale size. In this paper Ardiuno programming is used for automation purpose. Stepper motors are used for the rotation of threaded shafts on which bobbins and armature is mounted. The whole assembly will contain three shafts to mount wire drum bobbin and armature. The tension is maintained by the bobbin. The wire is wounded on armature through bobbin from wire drum. Arduino board controls the feed of coil.

Project Objectives

The basic objective of this project is to make a fully automatic winding machine for transformer which will eliminate the dependency on skilled/trained worker requirement & also will reduce required time & cost significantly. The desired machine will have smooth & controlled rotations as per requirement.The machine should avoid delays in delivery by following up with the existing manufacturing method i.e. manual winding method & also avoid accidents that occurs during manual winding. The machine will improve the quality of transformer by eliminating manual interpretation & initiate new or evolving innovation in transformer design & manufacture for the increased efficiency with reduction in cost, time and skilled manpower requirement. Also the machine should able to prepare machine that will assure the efficient winding of transformer along with isolation.

Project Implementation Method

This project is based on UPS self Transformer Winding Machine the two stepper motors runs in synchronization such that in one revolution of armature shaft the slider advances according to the diameter of armature wire. This helps in even and windings without gaps. The flexibility of the program is such that it can easily accommodate the changes in diameter of armature. Initially the coil is setup is done i.e., the coil is firstly attached to the armature manually through the slider assembly. The power supply is connected and Ardiuno is started. Then the program is allowed to run. According to the program the armature shaft rotates equal to the diameter of the wire in one revolution and slider linearly advanced 1.25mm in one revolution.The program helps in synchronizing these two shafts and slider to obtain accurate rotation.

Benefits of the Project

The benefits of our Project is:

• Reduction in operating costs as compare to manual operated machine.
• Easy maintenace
• Decrease the gap between demand and supplythe project operation.
• Fully automatic system so that quality production achieved in less time.
• Easy to Control.
• Reduce insulation paper and coil wastages.
• User friendly and easy to operate automatic transformer winding   machine.
• Using high speed motors to save time.
• Reduction of human error by avoiding human supervision.

Technical Details of Final Deliverable

The design of fully automatic winding machine for transformer which will eliminate the dependency on skilled/trained worker requirement & also will reduce required time & cost significantly. The desired machine will have smooth & controlled rotations as provided by induction motor. The machine should avoid delays in delivery by following up with the existing manufacturing method i.e. manual winding method & also avoid accidents that occurs during manual winding.

The component we using are:

• Arduino Mega
• L298 Motor Driver 
• Stepper Motor
• Induction Motor
• Infrared Sensor
• Mobile LCD Display

Final Deliverable of the Project

Hardware System

Type of Industry

Manufacturing

Technologies

Robotics

Sustainable Development Goals

Industry, Innovation and Infrastructure, Responsible Consumption and Production

Required Resources

If you need this project, please contact me on contact@adikhanofficial.com