Synchronization of two induction motors speed control using PLC, HMI and VFD

The great advancement in digital applications has led designers to be able to control industrial processes using the programmable logic controller (PLC). This research employs PLC controller to drive two induction motors in three synchronized forms though AC drive supplied from single phase supply.

2025-06-28 16:36:13 - Adil Khan

Project Title

Synchronization of two induction motors speed control using PLC, HMI and VFD

Project Area of Specialization Electrical/Electronic EngineeringProject Summary

The great advancement in digital applications has led designers to be able to control industrial processes using the programmable logic controller (PLC). This research employs PLC controller to drive two induction motors in three synchronized forms though AC drive supplied from single phase supply. The forms are, master-slave operating with same speed.

Project Objectives

Our best effort was to be come up with an idea that was sample and reasonably priced and could be used locally.
There is significant increase in energy savings as well as a lot to be done alone for the student coming into this project.

Project Implementation Method

This is how we can implement the plan. Continuing to persuade the local sector that we can automate your manual system as it may cost, but the operation of your machine will also be greatly improved. 
The project has to be put in front of them. They have to look at it and explain.

Benefits of the Project

There are many benefits of this project. You can use it at the lowest cost. It is also very easy to operate. Energy saving inverter is installed. It will reduce your power by 5%. We have installed touch screen in it. 
You can run the system and see what's going on inside the machine. Secondly, special care has been taken for human safety.

Technical Details of Final Deliverable

At the delivaerable time our project will run accordingly as per required in any industry. As it is a prototype and needs to be operated under expert analysis so we will alos provide a manual that can make it easier for a nontechnical member to operate as well. We have used in this project 1 programmable logical controller model fx3u-24MT mitsubishi 14 in and 10 outs.weare use 2 analog out 4 analog input.Software (GX WORKS 2) Com RS 232., 1 Human machine interface DELTA company software setup dispaly size 4.3 inch com RS 232., 2 variable frequency drive mitsubishi s100 series 0.75 kw., 2 proximity sensor OMRON pnp. 2 photo electric cell.autonic  1 24 volt dc power supply. 1 MCCB breaker 2 MCB breaker.

Final Deliverable of the Project Hardware SystemCore Industry ManufacturingOther Industries Medical , Food Core Technology OthersOther Technologies Clean TechSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 80000
PLC Equipment12500025000
HMI Equipment11500015000
VFDs Equipment2750015000
Motors Equipment2750015000
Proximity sensor Miscellaneous 225005000
Photo electric cell Miscellaneous 225005000

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