This project is to make the egg incubation process less costly for domestic people having egg capacity of 60. It is a fully automated incubation system having high hatchability rate by improving the controlling of temperature and humidity of incubator. This incubator can be used for the incubation o
Off Grid Fully Automatic Egg Incubation
This project is to make the egg incubation process less costly for domestic people having egg capacity of 60. It is a fully automated incubation system having high hatchability rate by improving the controlling of temperature and humidity of incubator. This incubator can be used for the incubation of multiple pheasant family’s eggs.
For controlling the temperature, a set-point temperature 37.5 C will be defined, this temperature value will be maintained by a microcontroller having the power electronic circuitry. Then it will adjust the temperature by adjusting the power delivered to the heater.
Humidity sensor will sense the relative humidity level of the incubator. A humidifier is connected with microcontroller that will be turned ON or OFF to maintain the humidity level in incubator.
A timer circuit is connected in the incubator. This timer circuit will count the time for turning of eggs and the micro-microcontroller will control the motor driver. The motor will drive until a respective angle will achieve.
For hatching of different pheasant family eggs, the parameters can change because the human interface option is also available.
In semi-automated, hatchability rate was low. The fully-automated incubators available today in the market are costly. So, the purpose of this project is;
This project has different sections that are measurement section, controlling section, mechanism section, power supply section and a human interface section.
The power is supplied by the solar system. The charge controller supplies power to the 12 volts battery and the power controller and motor driver circuit. The power control circuit identifies the power required, so draws that power from the solar panel, the remaining power charges the battery. The sensor senses the temperature and humidity level inside the incubator and sends a signal to the microcontroller. If the signal is of less temperature and relative humidity level than the setpoint, the microcontroller generates a signal that turns ON the heater and humidifier. Similarly, the same signal is sent to the motor driver which drives the DC motor and the egg turning starts at the desired angle. The timer circuit counts the number of cycles that how many times the eggs turn. As the temperature and humidity level reaches to the set point, the microcontroller generates a signal that turns OFF the humidifier and heater. When the incubation process reaches to 21 days (counted by timer circuit), an alarm starts ringing which is an indication for the person that incubation process is completed, now that person puts eggs to another tray which is placed below the egg turner tray so that the eggs should hatch easily.
The standalone solar system is used to supply the 80W power to the incubator continuously. The major parameters that are needed to be control, to achieve high hatchability rate, are temperature, humidity level, and turning system. For uniform distribution of heat, still air incubation mechanism is implemented. The turning frequency is set to one hour. It means, the eggs will turn at a specific angle for 24 times a day. The temperature and humidity level required for the efficient result is 37.5 C and 55% to 65% respectively. The sensor used for sensing the temperature and humidity has an accuracy of 2.5% which is quite acceptable. The project specifications are;
| Sr. No. | Specifications | |
| 1 | Specie | Any Pheasant family |
| 2 | Egg Capacity | 60 eggs |
| 3 | Tray Dimension | Length= 15 to 25 inches Width = 10 to 20 inches |
| 4 | Temperature | 30°C to 45°C |
| 5 | Humidity | 55% to 65% |
| 6 | Microcontroller | Arduino UNO (ATmega328) |
| 7 | Turning Angle | 40° to 45° |
| 8 | System | Manual/Automatic |
| 9 | Power Source | Solar |
| 10 | Hatchability Rate | 80% to 90% |
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| Elapsed time since start of the project | Milestone | Deliverable |
|---|---|---|
| Month 1 | Literature Survey | Project parameters are finalized |
| Month 2 | Designing of incubator | Complete Design of:1: Mechanical Structure2: Egg Turning Mechanism3: Power rating of Heater4: Power source (solar cell, charge controller and battery)5: Space allocation for different components |
| Month 3 | Implementing the mechanical assembly of incubator | Incubator enclosure |
| Month 4 | Implementing Turning Mechanism and testing | Egg turning mechanism will turn the eggs to required angle |
| Month 6 | Sensors testing and calibration | Temperature and humidity values are obtained accurately. |
| Month 7 | Power Control Circuit Design | Power will deliver to incubator according to requirement |
| Month 8 | Solar system and backup designing for power source | Required wattage and current required for the incubator |
| Month 9 | Arduino programming | PWM will be generated according to input |
| Month 10 | Temperature and humidity sensors, and LCD screen interfacing with Arduino | Temperature and humidity values will be displayed with LCD screen |
| Month 11 | Pipe-lining of whole project | Final prototype of incubator (hardware and software) will display |
| Month 12 | Complete Incubator Testing | Hen chicks and Quail chicks are hatched. Out of 15 eggs, 12 will be hatched so that hatchability rate will be 80% minimum. |
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