Adil Khan 10 months ago
AdiKhanOfficial #FYP Ideas

MANUFACTURING AND AUTOMATION OF WINDING MACHINE

Winding machines or winder is a machine for the purpose of winding coils such as: Stators of motor Bobbins of transformer To wind a coil using manual coil winding machine will be   inconvenient waste of time.

Project Title

MANUFACTURING AND AUTOMATION OF WINDING MACHINE

Project Area of Specialization

Electrical/Electronic Engineering

Project Summary

Winding machines or winder is a machine for the purpose of winding coils such as:

  • Stators of motor
  • Bobbins of transformer

To wind a coil using manual coil winding machine will be  

  • inconvenient
  • waste of time.

Various Automated coil winding machines are available in the market to overcome the drawbacks present in manual winding machine.

The machines present in the market are

  • bulky
  • complicated
  • costly

This machine is

  • Inexpensive
  • easy to operate
  • build in a small scale size.

Project Objectives

Effort To build up a low cost winding machine to acquire the best  automated machine in order to .

  •  maintain accuracy
  •  precision.
  • Simplest data entry
  • Optimum user interface

In this machine, we have tried to remove the drawbacks of a manual winding machine.

  • Advanced touch screen man-machine interface.

This machine will be

  • inexpensive
  • easy to operate
  • helpful for the training of students
  • Significantly increased productivity
  • Reduced waste of time

Project Implementation Method

The methodology is divided into three parts:

Electrical Components

  • Motor ( Single phase Induction motor ΒΌ HP)  
  • Relay ( 5V ,10A and 5 terminals)
  • Sensor ( IR proximity sensor)    

Mechanical

  • Frame of the machine
  • Bearings
  • Diffierent types of Die

programming. (Arduino UNO)

  • Touch LCD program
  • IR sensor program for counting the number of turns

Benefits of the Project

This machine is

  • Inexpensive
  • easy to operate
  • build in a small scale size
  • Low labour cost
  • Exact counting system.
  • will be automatic machine
  • can be used at a time for the transformer and stator winding

Technical Details of Final Deliverable

Ardiuno programming for automation purpose and Ardiuno board controls the feed of coil .

Different motors are used for the rotation of wires for winding purpoe 

Final Deliverable of the Project

HW/SW integrated system

Core Industry

Manufacturing

Other Industries

Education , IT , Others

Core Technology

Others

Other Technologies

Sustainable Development Goals

Industry, Innovation and Infrastructure

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
touch screen LCD (TFT) Equipment122002200
ardiuno Equipment28001600
IR aproximety sencor Equipment1150150
Relay Equipment15050
wires Equipment1300300
AC motor Equipment135003500
capacitor Equipment1100100
winding wires Equipment110001000
Motor derive Equipment1700700
Machanical part Equipment140004000
decorate activity Miscellaneous 114001400
Total in (Rs) 15000
If you need this project, please contact me on contact@adikhanofficial.com
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