IOT based Machine Condition Monitoring Through Vibration Analysis

Project Title

IOT based Machine Condition Monitoring Through Vibration Analysis

Project Area of Specialization Mechatronics EngineeringProject Summary

The main idea of this project is the monitoring and control of a rotary machine using data acquistion through vibration sensors and its signal processing on a remote server. Furthermore, the system will be able to auto trip in case of emergency. The control will be available through a mobile app and also through a website with different levels of authorization for different members.

Project Objectives

1.  Design and fabrication of a demonstration rotatory machine.
2.  Acquisition and signal processing of machine's vibration data.
3. Transfer of digital data to remote server for continous monitoring of machine condition.
4.  Mobile app development having different levels of authorization. 
5.  Auto tripping of the machine in emergency conditions.

Project Implementation Method

1. Design and fabrication of rotary machine i.e. hardware of the project.

2. Data acquistion from sensor and signal processing on a remote server.

3. App development for monitoring and control of the machine.

4. Predictive analysis through machine learning. 

Benefits of the Project

The project will be beneficial in industry 4.0 where every machine is smart i.e. can be controlled through the internet. It will help diagnose faults in the machine and can also reduce maintainance costs due to in time detection and repair of the fault.

Technical Details of Final Deliverable

For the sensors, industrial accelerometers will be used for the detection of vibrations. For the actuators, we will use a dc motor that will run a system on which we have to perform vibration analysis. An NI data acquisition card (DAC) will be used for data acquisition and an stm discovery kit will be used as the IOT module. 

Final Deliverable of the Project HW/SW integrated systemCore Industry OthersOther Industries IT , Energy , Manufacturing , Telecommunication Core Technology Internet of Things (IoT)Other Technologies Cloud Infrastructure, OthersSustainable Development Goals Decent Work and Economic Growth, Industry, Innovation and Infrastructure, Partnerships to achieve the GoalRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	80000
Data Acquisition Card	Equipment	1	10000	10000
Industrial Accelerometers	Equipment	2	30000	60000
machining cost	Miscellaneous	1	10000	10000