Industrial PLC trainer for AC servo motor related application

Project Title

Industrial PLC trainer for AC servo motor related application

Project Area of Specialization Electrical/Electronic EngineeringProject Summary

In this Project of PLC trainer students learns how to make program for controlling of machines, in this project students learn a lots of techniques for controlling electrical equipment like how to control analog and digital signals, controlling VFD for induction motor. clear concept of controlling servo drive for servo motor. How to Human Machine Interface (HMI) interfacing with PLC. This project is complete workstation with computer for programming 

Some project we review that these are not a complete workstation and build for a special purpose but this project is not for special purpose student done maximum practicals on this workstation and they can achieve all of answers of their questions and clear all confusions about PLC and other mentioned components

Project Objectives

The main objective is to achieve the goal of learning what we learn in past years or provide the outcome of our education in form of a project this gives the new comers the motivation to improve what was done in past by their fellow student it’s a project of educational goal to practically provide the idea of how works PLC how to interface HMI, VFD, SEVRO DRIVE, analog and digital sensors and how we use PLC for our work 

Project Implementation Method

We are divided Implementatoin method into five phases

Phase-1

Arrange all materials that required in this project in bearable amount.

Phase-2

Make structure for the Project and place all items on it and wiring.

Phase-3

Make program for PLC and HMI and interface all devices together and make a Samples of all methods that will be perform on project

Phase-4

Make project manual (wiring diagram, ladder diagram, interfacing methods)

Phase-5

Finally test project and resolve problem if accord

Benefits of the Project

The main benefit of this project after learns from this project Insha’Allah student will be a specialist in the field of PLC programming

Clear the concept of VFD's controlling wiring controlling parameters and all confusions about VFD

Clear the concept of Servo Drive's controlling wiring controlling parameters

Student will learn about rotary encoder incremental and absolute type and wiring, using and interfacing with PLC and how works encoder

Student learn HMI programming, Interfacing etc.

Technical Details of Final Deliverable

This section specified for information about design and specifications of structure

• Mild steel square pipes
• Mild steel sheet
• Wood sheets
• Cut screws
• Bearings
• Allen bolts
• Acrylic sheet
• Wheels
• Door handle
• Door lock
• Holdings
• Paint

This section specified for hardware information of project

• Servo drive
• Servo motor
• Cables
• VFD
• Induction motor
• HMI
• PLC
• Sensors
• Push buttons
• Auxiliaries
• Indication lights
• Connection wires
• Selector switches
• Toggle switches
• Wires
• Computer LCD
• Computer CPU
• Keyboard
• Mouse
• Power cords
• Programming and interfacing cables
• Manuals
• All data backups

Final Deliverable of the Project HW/SW integrated systemCore Industry EducationOther IndustriesCore Technology OthersOther TechnologiesSustainable Development Goals Quality EducationRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	75977
MS Square Pipe	Equipment	19	195	3647
MS Sheet	Equipment	20	200	4000
Wood sheet	Equipment	2	2000	4000
MS pipe	Equipment	6	100	600
Servo Set	Equipment	1	20000	20000
VFD	Equipment	1	6000	6000
Induction Motor	Equipment	1	2000	2000
HMI	Equipment	1	15000	15000
PLC	Equipment	1	10000	10000
Push Buttons	Equipment	5	100	500
Proximity sensor	Equipment	5	600	3000
Welding Rods	Equipment	24	20	480
Nuts Screws	Equipment	100	5	500
Allen Bolts	Equipment	10	10	100
Paint	Equipment	1	150	150
Manuals Printing	Miscellaneous	2	1500	3000
Sheet Printing	Miscellaneous	1	3000	3000