Adil Khan 10 months ago
AdiKhanOfficial #FYP Ideas

Indigenous Aluminum Container Making Machine

With increasing use of the food containers we as a developing country opted for cheap food containers like polythene and styrofoam. The current mostly usable containers are harmful for health as it causes diseases like cancer, hyperkalemia, and kidney diseases. So, there is a dire need for s

Project Title

Indigenous Aluminum Container Making Machine

Project Area of Specialization

Mechanical Engineering

Project Summary

With increasing use of the food containers we as a developing country opted for cheap food containers like polythene and styrofoam. The current mostly usable containers are harmful for health as it causes diseases like cancer, hyperkalemia, and kidney diseases. So, there is a dire need for safe packaging. The current safe and recyclable packaging which are available in the market are very expensive because they are made outside the country. The machines which they are made in are expensive and are imported from other countries. Therefore we are making a machine which will eliminate the imports which will help the nation’s economy as well as provide the safe, cheap and recyclable food containers.

Life in Pakistan’s major cities is steadily  growing  busy with each passing year and people are opting for takeaways from restaurants, even if people have time for cooking, with a variety of ready to eat options available common man do go for these options for change of taste. One safe option for the harmless delivery of food from takeaways is the use of containers made of Aluminium. 

Our market survey revealed that there is great scope of Aluminium container making in Pakistan in general and in Khyber Pakhtunkhwa in particular. Further, we concluded that if an indigenous machine is fabricated with low price of sale it could help us socially by involving women in container making that will add value to their time while still being at their home. Additionally, Aluminium is environmentally friendly and recyclable. Aluminum is 100% recyclable and non reactable with food which makes it a good candidate for containers. Therefore, we are going to design and fabricate a machine with low capital cost and that will also meet the United Nations Sustainable Development Goals. (SDGs). This machine is not available in kp, therefore we aim to make it indigenously.

Project Objectives

  • To create a machine which will produce sustainable packaging using aluminum sheets.

  • Machine should produce 350 pieces per hour

  • To produce well tested machines. Implementing new numerical analysis methods like FEA, and manufacturing process which is environment friendly as well as available indigenously.

  • To implement the United Nations sustainable development goal (SDG) 9, “Build resilient infrastructure, promote inclusive and sustainable industrialization and foster innovation”.

  • To implement the SDG 11,  Make cities and human settlements inclusive, safe, resilient and sustainable.

  • To implement the United Nations sustainable development goal 12, to Ensure sustainable consumption and production patterns.

  • Produce a product which can act as an agent for small industries.

  • Increase earning sources for the poor.

  • To implement a data collection system in the machine.

Project Implementation Method

We use the Gantt chart and waterfall implementation approach which is recommended by our department.

Mechanical engineering product design: interviews, requirement specifications, surveys, material selection, 

We also talked to the existing industries in case they want to implement our machine in real life. One of the industries agreed to implement and test it.

Benefits of the Project

  • Aluminum is Recyclable so no more extraction of minerals will be needed.

  • Already present cancer causing toxic containers will be replaced with the safe ones. So reducing diseases caused by the use of current containers.

  • This is indigenous machine so it will be cost effective.

  • Reduce import of machines and containers.

  • It is operable by females and they can start business by using this machine as a mini production facility even in their homes.

  • With a density of 2.70g/cubic cm aluminum products are very light, cutting down on transport costs.

Technical Details of Final Deliverable

Video link: https://drive.google.com/file/d/1fyZQkTZM-OvJRKBZsfZypB6-Lwj3hlTw/view

Overall Dimensions: inches

operating temperature: depend on fluid iso 68 . from 0 upto 32 digree centigrde.

sheet needed: 2mm to 4 mm depend on die.

die range: 7 to 12 inches.

production capicity: 350 countainers per hour.

electricity needed: 220 volt.

Final Deliverable of the Project

Hardware System

Core Industry

Manufacturing

Other Industries

Food

Core Technology

Clean Tech

Other Technologies

Others

Sustainable Development Goals

Industry, Innovation and Infrastructure, Sustainable Cities and Communities, Responsible Consumption and Production, Climate Action

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
die Equipment21500030000
frame Equipment6400024000
hydraulic cylinder Equipment140004000
hydraulic hose Equipment28001600
hydraulic fluid Equipment85004000
pump Equipment110001000
electric wires Equipment1400400
fastners Equipment1500500
ram mechanism Equipment135003500
hydraulic values Equipment110001000
cutting Miscellaneous 55002500
welding Miscellaneous 120002000
grinding Miscellaneous 110001000
paint Miscellaneous 110001000
transportation Miscellaneous 135003500
Total in (Rs) 80000
If you need this project, please contact me on contact@adikhanofficial.com
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