Design CNC machine for drawing and cutting using PLC and scada application

Project Title

Design CNC machine for drawing and cutting using PLC and scada application

Project Area of Specialization RoboticsProject Summary

In this project we are design CNC machine for Drawing and cutting using PLC & Scada simulation. Numerically controlled machines (CNC) are 
very used in industrial processIing. The numerical control
consists in a process of continuously feeding a PLC of
special construction with a set of instructions so that the
movements of the machine tool can be controlled .

 

Project Objectives

• Drawing / cutting different shapes with the help of CNC machine which will help us to design projects for automation by creating some more critical and customized shapes.
• Controlling the positioning of stepper motor. 
• using micro stepper drive control high voltage stepper motor

Project Implementation Method

In this project we Design 2-D CNC machine for drawing/cutting.

Graphic design we draw a figure or any shape in PC based sotware send vectors form then X-Y coordinates , Send to PLC  (we make a program using ladder language on software of PLC  S7-200 cpu 224 step 7 micro WIN ) PLC send pulses to Micro stepper drive and then   Send Steps to Stepper Motor.X-Y coordinates give to PLC convert into pulses from PLC (PTO) for controlling stepper motor.

Benefits of the Project

the benefit of project we can make DIE of given shape

Drilling

 Door decoration

PCB designing

ship yard special sheet cutting

etc.

Technical Details of Final Deliverable

1. CUTTING PART components, 3 stepper, 1 motor  cutting motor ,racks
2. PLC S7stepper motor -200 CPU 224  1 PORT com
3. extra stepper motor
4. micro Stepper drive DM 860 
5.  Small Stepper drive
6. power supply 24 v , 5A,  (12v)
7.  LEDS 
8. PUSH buttons
9. Power button 
10. connecting wires
11. PPI communication cable  RS 485

Final Deliverable of the Project HW/SW integrated systemType of Industry Manufacturing , Others Technologies Robotics, OthersSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	72350
CUTTING PART components, 3 stepper, 1 motor cutting motor ,racks	Equipment	1	25500	25500
PLC S7-200 CPU 224 1 PORT com	Equipment	1	20000	20000
stepper motor	Equipment	2	2000	4000
micro Stepper drive DM 860	Equipment	2	4000	8000
Small Stepper drive	Equipment	1	2000	2000
power supply 24 v , 5A	Equipment	2	1500	3000
power supply 12 v , 3A	Equipment	1	950	950
LEDS	Equipment	10	50	500
PUSH buttons	Equipment	10	70	700
PPI sheet	Miscellaneous	1	1200	1200
DB	Miscellaneous	1	2200	2200
Power button	Equipment	3	150	450
connecting wires	Equipment	5	130	650
PPI communication cable	Equipment	1	3200	3200