Design and Manufacturing of automatic surface treatment and finishing machine

In Pakistan, some of the industries of PVC Water Tank uses the Centrifugal Process to make PVC Water tanks, which involves different processes including heating of pellets, After completing the one cycle of production the inner surface of molds get burned up and the pellets got to stick to the surfa

2025-06-28 16:26:25 - Adil Khan

Project Title

Project Area of Specialization Mechanical EngineeringProject Summary

After meeting with the production engineer of the local industry he briefly explained to us the problem being faced by the engineers.

In previous years, workers from the local industry were using the hand grinder and other conventional methods to remove the material, following problems were still there even after improving a lot.

- - Manpower was required
  - Time Taking process
  - Risks and Safety issues
  - A tough and challenging job
  - Sometimes it was hard to get the desired surface

Project Objectives

The process of removing unwanted material from the surface is influenced by many parameters. The following results are obtained after applying different conditions on the ASTFM . The condition includes the changing of the Grinding wheel, Change in Speed of the

The motor that drives the Mechanism, and by applying different techniques on the surface of the Water tank mold before the process starts.

The purpose of the experiments is to find out the capability of the Automatic Surface treatment and Finishing Machine. There are the following methods that were applied for checking the accuracy of ASTFM. Surface Hardness test and cutting depth test.

Project Implementation Method

This project will be eliminating the problem that was being faced during the usage of conventional tools. This automatic surface treatment and finishing machine are using a mechanism that will reduce the manpower up to a minimum with a high rpm grinding wheel and mechanism which will drive the machine back and forth. For this purpose gear, the motor is used with high torque and low rpm to get better accuracy in the maximum possible way. For the maximum RPM of the Grinding wheel, a Vibration motor with 2800 rpm is used with a vibration rod and further attachment. This whole mechanism takes less time in completing the job with high accuracy and better surface finish.

Benefits of the Project

Technical Details of Final Deliverable

Components used to manufacture ASTFM with electrical and mechanical are as under:

Vibration Motor
Vibration Rod
Attachment head
Variable Motor
Electrical Circuits
Chain and Sprocket System

Final Deliverable of the Project Hardware SystemCore Industry ManufacturingOther Industries Energy Core Technology OthersOther Technologies Clean TechSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	40000
Vibrator Motor	Equipment	1	7000	7000
Vibrator Rod	Equipment	1	2000	2000
Attached Heat	Equipment	1	3000	3000
Variable Motor	Equipment	1	5000	5000
Electrical Circuit	Equipment	1	3000	3000
Chain and Sprocket System	Equipment	1	4000	4000
Grinder	Equipment	1	6000	6000
Polishes and tools	Equipment	1	5000	5000
Automatics Motor Circuit	Equipment	1	5000	5000

Design and Manufacturing of automatic surface treatment and finishing machine

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