Design and Fabrication of 2D Automated Punching machine

We are designing a 2-D Punching Machine which is autonomous and will help in punching different meterial of sheets. The project we will design will have the following capabilities, In the start the user need to enter different parameters under different sections. These sec

2025-06-28 16:31:27 - Adil Khan

Project Title

Design and Fabrication of 2D Automated Punching machine

Project Area of Specialization Mechatronics EngineeringProject Summary

We are designing a 2-D Punching Machine which is autonomous and will help in punching different meterial of sheets. The project we will design will have the following capabilities,

  1. In the start the user need to enter different parameters under different sections.
  2. These sections include manual punching and automatic punching with different sub-sections.
  3. Differet Dies for Punching sheets ( Circuilar, Rectangular, Star, Triangular)
  4. The tool changer automatically select the Die based on in our requirement.
  5. We can also use this machine for punching different numbers on sheets.
Project Objectives

Design and Fabrication of Automated Punching machine for the punching of different sizes (0.5mm, 1mm, 2mm) and different types (round punch, square punch and triangular punch) of metal sheets & card board as per requirements for industry.

Project Implementation Method

Our project have following implementation methods,

  1. Thoretical Designing
  2. Components selection
  3. Cost Calculation
  4. Approval
  5. Mathematical Modeling
  6. CAD Desining
  7. Structure Analusis
  8. Desining the electric circuits and progarmming
  9. Mechanical Design
  10. Assembly
  11. Testing and fixing Bugs
  12. Finishing
Benefits of the Project
  1. Minimum Human work forces use.
  2. This project can be modified in doing multiple task.
  3. This project project save the time for punching in industry.
  4. User Friendly
  5. No need of computer interface.
  6. This machine is safe to use if a person is working around it.
  7. Automatic tool changer
  8. Easy to maintain
  9. Components easily avaliable
Technical Details of Final Deliverable

We will be using these components,

  1. Microcontroller
  2. Power Supply
  3. Stepper Motor NEMA 17
  4. Character LCD Display
  5. Relay
  6. Phenumatic Valve
  7. Hydraulic double acting cylinder
  8. ACME Thread Rod
  9. Body Frame
  10. Limit Switches
  11. Die and Die Holder
  12. BMP 280
  13. Gear and Chain Set
Final Deliverable of the Project HW/SW integrated systemCore Industry ManufacturingOther IndustriesCore Technology RoboticsOther TechnologiesSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 38705
Microcontroller Equipment1500500
Stepper Motor Equipment320006000
Hydrualic cylinder Equipment130003000
Phenumatic Valve Equipment1750750
LCD Display Equipment1750750
BMP 280 Equipment1350350
Connecting wires Equipment2125250
PCB Board Equipment1300300
Push Buttons Equipment7535
Metal Frame Equipment170007000
Rollars Equipment27501500
Bearings Equipment101501500
Die and Die holder Equipment115001500
ACME Thread Rod Equipment325007500
ACME Thread Follower Equipment35001500
Nut and Bolts Equipment5010500
Resistors Equipment20120
Capacitors Equipment15575
Power supply Equipment115001500
Limit switches Equipment63502100
Acrylic Sheet Equipment34001200
Chain and Drive Mechanisim Equipment1750750
Transistors Equipment525125

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