Design and Development of Bullet Resistant Protective Sheet for Armored Vehicles

Analysis of existing materials and techniques used in armor design and development of an effective, lightweight, bullet-proof ballistic armor for Light Armored Vehicles against rifle rounds.

2025-06-28 16:26:16 - Adil Khan

Project Title

Design and Development of Bullet Resistant Protective Sheet for Armored Vehicles

Project Area of Specialization Mechanical EngineeringProject Summary

Analysis of existing materials and techniques used in armor design and development of an effective, lightweight, bullet-proof ballistic armor for Light Armored Vehicles against rifle rounds.

Project Objectives

To develop a lightweight armor for vehicles which is capable of stopping a standard marksman rifle round without compromising the mobility and functionality of the vehicle.

Project Implementation Method

The methodology of the project is as follows: 

Benefits of the Project

Human life is of utmost important to any country. This project aims at providing armor protection against maximum threat levels for rifles (including high-powered long-range rifles as well). Be it in the extraction of soldiers or VIPs under heavy enemy fire, or for general protection routine of HVIs, vehicle with this armor paneling will be able to get the job done with minimum personnel damage. This armor can also be used for reinforcing guard posts, as well as development of bullet-proof rostrums.

Technical Details of Final Deliverable

Development of armor against the BR6 threat level of the EN1063 & EN1522 armor standards. These correspond to 7.62x51 mm bullet fired at a speed of 830 m/s. The armor needs to be designed with lightweight and cost-effective materials such as composites and ceramics.

Final Deliverable of the Project HW/SW integrated systemCore Industry SecurityOther Industries Manufacturing Core Technology Wearables and ImplantablesOther TechnologiesSustainable Development Goals Peace and Justice Strong InstitutionsRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 80000
Transportation charges Miscellaneous 11000010000
Ceramic plates Equipment5700035000
Composite panels Equipment6500030000
Steel plates (perforated) Equipment510005000

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